ISO Certified | Compliant With Local Radiation Safety Policy

Fast and Accurate X-Ray Component Counter System

XC-01

XC-01 X-Ray Reel Counter System

XC-01 is an advanced x-ray SMD reel/Component counter system, it can provide fast and accurate component counting and help to make a better inventory control, which saves your time and labor cost in component counting.

XC-01 uses advanced x-ray technology or accurate and fast counting of SMD reels. It can count multiple reels at once, saving time and increasing productivity. XC-01 can store and retrieve count data for future reference, besides it can be connected to a computer for data management and analysis.

Features

  • 80kV closed type X-ray tube, longer lifetime, maintenance-free.
  • 17” Super definition digital flat panel detector (FPD).
  • Ultrafast counting, four 7” reels or one 15” (380mm) reel needs less than 10s.
  • Support max 17” (430mm) reel or tray with a moisture barrier bag.
  •  Permanently updated AI deep learning algorithm for free, support connecting MES, ERP, WMS, and other management systems.
  • Automatically scan codes and count at the same time, and then print the corresponding label when user takes out a reel.
  • No need to switch single/multi reel mode, automatically print the label when users count one reel.
  • Support work order number function and counting record query & statistics.

High Speed and High Accuracy

Reel sizeParts sizeQuantity AccuracySpeed
7” (180mm)010054000099.98%9-10s
7” (180mm)020122000099.99%8-9s
7” (180mm)04021000099.99%7-8s
7” (180mm)0603500099.99%7-8s
10” (254mm)1206500099.99%7-8s
15” (380mm)12061000099.99%7-8s

Specifiactions

X-ray source

Type

Integrated, microfocus

Max tube voltage

80kV

Max tube current

600μA

Focal spot size

30μm

Flat panel detector

Type

Super definition digital FPD

Effective area

430mm*430mm

Pixel size

139μm

Resolution

3072*3072

Reel/tray

counting

Max size

17” (430mm)

Max thickness

88mm

Min parts size

01005

Speed

≤10s

Accuracy

01005 ≥ 99.98%, 0201 & above ≥ 99.99%

Equipment

Dimensions

1000mm (L) * 1300mm (W) * 1820mm (H)

Weight

650kg

Power supply

AC110-220V 50/60HZ

Max power

800W

Industrial PC

I7 CPU, 16G RAM, 256G SSD+4T HDD

Displayer

24” HDMI LCD

Other

functions

Auto code scanning

Barcode and QR code.

Label printing

print the corresponding label when user takes out a reel.

Counting record

Inquiry by time range, work order number.

Management system connection

MES, ERP, WMS etc.

Mode switching

No need to switch single/multi reel mode

Work order no.

Support work order number recording

Safety

Radiation leakage

No leakage, international standard: ≤1μSv/h.

Back door safety interlock

Once users open the back door, X-ray tube will power off immediately. When the back door is open, users can’t turn on the X-ray.

Anti-pinch

Safety light curtain covers the whole drawer, the drawer will stop immediately when something enters.

Emergency stop

In front of the operation position, press to power off.

Working Principle

smd counter 2020 2

Application

Automaticlly counting resistors, capacitors, inductors, crystals, LED, diodes, transistors, and other multi-pin IC.

smd counter 2020 1

Radiation Safety Guarantee

All X-ray machines manufactured by Wellman meet the requirement of FDA-CDRH Regulation CFR 21 1020.40 Subchapter J for cabinet x-ray systems. The FDA – CDRH standard for cabinet x-ray systems states that radiation emission shall not more than. 5millirem a /hr.2″from any external surface. Our machines (X-Ray Radiation Level <1μSv/h ) are typically 5-10 times less emission than the standards, so there are no radiation concerns for operators.

Edit
Operation Safety 
Radiation LeakageNo leakage, international standard: ≤1μSv/h
Lead Glass Observation WindowTransparent lead glass window to shields radiation, safe to observe the inner status.
Window and Back Door Safety InterlockOnce open the window or back door, the X-ray tube will power off immediately. When the window or back door is open, the operator cannot turn on the X-ray.
Electromagnetic Safety SwitchOnce the X-ray is on, the window will automatically lock, so the operator can’t open the window.

Video

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